Almost lost a finger to a bad drysuit zipper last week
I was on a job near Seattle last Tuesday, about 20 feet down in the harbor, when my drysuit zipper started failing. It wasn't a slow leak, it was a sudden pop and then cold water just poured in. I had to abort the dive real fast and surface, but the zipper got stuck halfway up my chest. I was fighting with it for a good 3 minutes before I got it sealed again by using a zip tie I always keep in my pocket kit. My buddy Dave had the same thing happen 3 years ago off the coast of Maine, and he ended up with hypothermia because he couldn't get his suit closed in time. I'm thinking of replacing my suit's zipper with a heavy-duty metal one instead of this plastic junk. Has anyone else had a zipper go bad mid-dive like that?